Suzhou Zhanheng Intelligent Introduction: What are the advantages of intelligent spinning machine compared with traditional spinning machine?

Compare with that traditional spinning machine, our intelligent spin machine has the core advantages.

Traditional spinning machines mostly rely on manual duty, empirical parameter adjustment, manual setting of process parameters, and manual inspection of equipment operation status, which have shortcomings such as large parameter fluctuation, high energy consumption, long development and trial production cycle, and difficult data traceability. Suzhou Zhanheng intelligent intelligent spinning machine relies on automation, digitalization and modular design, which has formed remarkable advantages in terms of process accuracy, production flexibility, operation and maintenance management, research and development efficiency and so on.

First, the process control precision is higher and the fiber quality stability is stronger. The parameters of traditional spinning machine such as temperature, pressure and winding speed depend on manual adjustment, which is greatly influenced by human operation, and the parameters are easy to drift, and problems such as color difference between batches and uneven yarn thickness occur frequently. The intelligent spinning machine is equipped with a multi-stage independent temperature control system, a high-precision metering pump and an online sensing module. The whole set of melting, extrusion, cooling, oiling and winding processes are automatically controlled in a closed loop, and the process deviation is corrected in real time, which greatly reduces the probability of yarn breakage and hairiness, significantly improves the consistency of finished fiber and reduces the defective rate.

Second, the flexibility ability is outstanding, and it is suitable for fast switching of multiple varieties. Traditional industrial spinning equipment is mostly fixed production line, which has complicated processes of raw material replacement and variety switching, and takes a long time to change production. It is only suitable for continuous production of a single variety in large quantities, and it is difficult to meet the trial production requirements of differentiated fibers, functional fibers and small batches of new materials. The intelligent spinning machine adopts modular structure, and the formula and process parameters can be retrieved with one key, so that different raw materials such as polyester, nylon, PLA degradable fiber and recycled PET can be quickly switched. It can not only develop conventional filaments, but also support composite spinning and functional modified fiber experiments. Small batch research and development and customized production are flexible and efficient, which greatly reduces the trial and error cost of new materials.

Third, the whole process is recorded digitally, and the process can be traced. Traditional spinning production lacks complete data, and the production process data is recorded by manual paper, so it is difficult to locate the root cause after abnormal quality, and the process experience depends on the personal accumulation of the master, which is difficult to inherit. The intelligent spinning machine automatically collects the running data of the whole process, such as temperature, pressure, flow rate and winding speed, and automatically stores them to form a complete process file. R&D personnel can retrieve the historical curve at any time, check the process conditions, quickly optimize the formula, realize the digital precipitation of the process, and get rid of excessive dependence on manual experience.

Fourth, energy consumption and material loss are lower, which is more suitable for green manufacturing. Traditional equipment temperature control and extrusion system control are extensive, heating energy consumption is high, and raw material consumption is large in debugging stage. Intelligent spinning machine adopts intelligent temperature control and adaptive load adjustment to supply heat energy as needed to reduce invalid energy consumption; At the same time, the melt discharge is accurately controlled, and the waste of sliced raw materials is reduced in the experimental stage, which is especially suitable for the research and development of new materials, and meets the low-carbon transformation needs of the chemical fiber industry while reducing costs.

Fifth, it has a high degree of automation, reduces manual dependence, and is safe and easy to operate. Traditional spinning equipment needs constant on-site observation, regular inspection and manual data recording, which is labor intensive and has high risk of human error. The intelligent spinning machine has the functions of on-line monitoring of running state and over-limit alarm, and automatic early warning of abnormal working conditions, thus reducing the number of on-site personnel on duty. The equipment comes with fault diagnosis tips, which is convenient for quick troubleshooting, shortening downtime and improving the comprehensive utilization rate of the equipment.

Sixth, adapt to the R&D scene in Industry-University-Research and shorten the industrialization cycle of new materials. The traditional large-scale spinning production line has a huge investment and a high threshold for trial production, so it is difficult for universities and new material enterprises to directly use industrialized production lines for formula test. Intelligent spinning testing machine can completely duplicate the whole process of industrial melt spinning, complete the formula verification of new materials with small equipment, quickly evaluate fiber properties, break through the fault between laboratory formula and industrial production, and greatly shorten the cycle from research and development to landing of new materials.

To sum up, compared with the traditional spinning equipment, the intelligent spinning machine is no longer just a simple silk production equipment, but a digital platform integrating precision manufacturing, data acquisition and process testing, which not only meets the production needs of chemical fiber enterprises to reduce costs and improve quality, but also supports the innovative development of differentiated, green and high-performance fibers, helping the chemical fiber industry to transform into intelligence and high-end.